As a decision - maker or operator in a small - to - medium - sized grain and oil processing enterprise, you're well aware of the challenges you face: low oil extraction rates, high impurity levels, and heavy reliance on manual labor. These issues not only reduce production efficiency but also increase costs, affecting your bottom line and market competitiveness.
Let's first understand the scientific principles behind oil loss and impurity problems in oil extraction. During the pressing process, some oil remains trapped in the soybean residue, and impurities such as soybean husks and fine particles mix with the oil. This not only leads to a lower oil yield but also affects the purity of the oil. For example, in traditional pressing methods, the residual oil rate can be as high as 8 - 10%, which means a significant amount of oil is wasted.
Penguin Group has developed a revolutionary solution: the automatic integrated soybean oil press with an oil filtration system. This machine combines automatic pressing and instant filtration, which can be applied in both hot - pressing and cold - pressing processes.
In the hot - pressing process, the machine can quickly extract oil from soybeans at high temperatures. The intelligent control system can precisely adjust the temperature and pressure, ensuring that the oil is extracted efficiently while maintaining its quality. The oil filtration system can remove impurities in real - time, improving the purity of the oil. In cold - pressing, the machine can preserve the natural nutrients and flavor of the oil. The residual oil rate can be reduced to less than 3%, and the impurity content can be controlled within 0.1%.
The intelligent control system is the core of this machine. It can monitor and adjust the temperature and pressure during the pressing process. For example, in the hot - pressing process, it can keep the temperature at around 120 - 130°C, which is the optimal temperature for oil extraction. In the cold - pressing process, it can control the temperature below 60°C to preserve the nutrients. By precisely controlling these parameters, the machine can improve the oil extraction rate and the quality of the oil.
In the hot - pressing process, gradually increase the pressure while maintaining the appropriate temperature. For example, start with a pressure of 1 - 2 MPa and gradually increase it to 5 - 6 MPa. In the cold - pressing process, use a lower pressure of about 1 - 3 MPa. This can ensure that the oil is extracted smoothly without causing damage to the oil molecules.
Properly adjust the speed of the press and the flow rate of the filtration system. For example, in the hot - pressing process, set the press speed at 20 - 30 revolutions per minute, and adjust the filtration flow rate according to the oil output. This can ensure that the oil is filtered in time and the impurities are removed effectively.
Many operators make the mistake of over - pressing or under - filtering. Over - pressing can damage the oil molecules and increase the residual oil rate, while under - filtering can lead to high impurity levels. Make sure to follow the operating instructions carefully.
Let's look at a real - world example. A small - to - medium - sized oil factory in [Location] used to have an oil extraction rate of 85% and a residual oil rate of 8%. After using Penguin Group's automatic integrated soybean oil press with an oil filtration system and following the above tips, the oil extraction rate increased to 92%, and the residual oil rate decreased to 2%. This not only saved a lot of raw materials but also improved the quality of the oil, increasing the factory's profit margin.
In conclusion, Penguin Group's automatic integrated soybean oil press with an oil filtration system is a game - changer for small - to - medium - sized grain and oil processing enterprises. It can help you improve the oil extraction rate, reduce the residual oil rate, and enhance the purity of the oil. By implementing the three practical tips mentioned above, you can further optimize your production process, save energy, and reduce costs.
Ready to transform your soybean oil production? Click here to learn more about our automatic integrated soybean oil press and start your journey towards higher efficiency and better quality!
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