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Case Study: How Small Soybean Oil Mills Solve Capacity-原料 Matching Challenges with Fully Automatic Pressing Equipment

QI ' E Group
2025-12-06
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This practical guide helps small oil mill operators and technical managers navigate the complexities of selecting and using fully automatic soybean oil pressing equipment. By addressing common misconceptions, we break down capacity planning, raw material compatibility, key component functions (such as filter screens, hydraulic systems, and temperature control modules), and essential installation and commissioning steps. Real-world case examples illustrate how proper equipment matching boosts efficiency and reduces costs—while eco-friendly designs support green production goals. Whether you're new to automation or optimizing existing setups, this article delivers actionable insights for smarter operations in small-scale soybean oil processing.
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How Small Soybean Oil Mills Can Avoid Costly Mistakes with全自动大豆油压榨设备

Are you a small oil mill owner or technical manager who just bought your first fully automatic soybean oil press? If so, you’re not alone — many of our clients face the same challenge: choosing the right machine and making it work efficiently from day one.

Based on real cases from over 40+ installations across Southeast Asia and Eastern Europe, we’ve distilled what really matters when selecting and operating an automated soybean oil extraction system — no fluff, just actionable insights that save time, reduce waste, and boost ROI.

Step 1: Match Machine Capacity to Your Raw Material Flow

Many small mills mistakenly buy machines rated for 10–15 tons/day but only process 4–6 tons due to inconsistent supply chains. This leads to underutilization — and higher per-unit costs.

✅ Pro Tip: For a stable daily input of 5–7 tons of soybeans, choose a machine with a 6–8 ton/day capacity. That gives you buffer room without overspending.

Input Range (tons/day) Recommended Press Capacity Efficiency Gain (%)
3–5 4–6 ~12%
6–9 7–9 ~18%
10+ 10–12 ~22%

Key Components That Make or Break Performance

Don’t overlook these three core parts — they’re often ignored during installation but are critical for long-term reliability:

  • Filter Mesh System: Use stainless steel mesh (≤0.2mm) to prevent clogging and ensure smooth oil flow. One client in Vietnam saved $1,200/month after switching from plastic to metal filters.
  • Hydraulic Pressure Control: A well-tuned system maintains consistent pressure at 25–30 MPa — too low = poor oil yield; too high = wear on components.
  • Temperature Regulation Module: Keep pre-heating between 70–85°C. Too cold = lower extraction rate; too hot = protein denaturation and wasted energy.

Installation & Commissioning: Don’t Skip These Steps

We’ve seen multiple failures because teams skipped calibration checks or rushed commissioning. Here’s what to do:

  1. Level the base frame using laser tools (±0.5° tolerance).
  2. Test hydraulic seals under full load before production starts.
  3. Run a 2-hour trial run with simulated feedstock to check temperature stability and noise levels.

After setup, regular maintenance is key — clean the filter every 8 hours of operation, lubricate moving parts weekly, and inspect electrical connections monthly. Our data shows mills following this routine report 40% fewer breakdowns.

Green Tech Matters: Modern presses use heat recovery systems that cut fuel consumption by up to 15%. In countries like India and Brazil, this translates into tangible savings — and meets ESG goals.

Real Results from Real Clients

A Thai oil mill upgraded their manual press to a fully automatic model and saw:

  • Oil yield increased from 17.5% to 19.8% (↑13%)
  • Labor cost dropped from $12/hour to $6/hour
  • Monthly downtime reduced from 12 days to 2 days
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